I can't believe I went this long without building this project. I do alot of rear end work on my own cars as well as customers cars, and it is always a pain in the A$$ to get gear lube back in rear ends and trannys. I have used the store bought pumps, funnels etc. and I always seem to make a mess. I built this pump with parts and pieces that I had on hand in my shop, and I am sure that most of you all have everything to build one as well. Follow along:
I first needed a resevoir of some sort. I could have scratch built one, but I wanted to keep it simple. I settled on a cat litter bucket that was somewhat rectangular in shape with rounded corners. It holds about 3 1/2 gallons:
I next needed a plate to mount a pump to. I used a piece of 6" wide x 1/8" steel plate. I traced the shape of the top of the bucket and cut it out:
I now needed a pump. It didn't take long to figure out that an old engine oil pump would do the trick. Since I have a yard full of vintage Fords, a Ford small block pump was the winner. You can also use any pump you have on hand, but the fact that the Ford uses a bolt on oil pickup tube made things alot easier. You may also choose to use a high volume pump for when you really need to fill that rear end in a hurry:
We now need a couple of plates that the pump will bolt to. I traced both ends of the pump on some 3/16" plate and drilled the holes for the mounting bolts and for the oil inlet and outlet:
You will also need a way to attach the hoses to the inlet and outlet plates. I used a couple of steel A.N. plugs that I could weld to the plates. I drilled through the plugs to make a nice fitting that an A.N. hose would attach to. I used #8 on the inlet, and #6 on the outlet. You could also tap the plates and use pipe fittings:
I next TIG welded the fittings to the plates:
Now, bolt the plates to the pump using gaskets to make sure there are no leaks:
Place the pump on the top plate and weld the pump plates on:
A couple of tabs welded to the top plate will hold it to the bucket:
A couple of 90 degree fittings and some hose finish things up:
The inlet is a #8- 90 degree push loc fitting:
The outlet is a #6-90 degree fitting:
I was going to make a hand crank to actuate the pump, but I tested it with my cordless drill and it worked like a charm. You will need an oil pump drive shaft off the engine your pump came off:
I poured a gallon of gear lube into the bucket, and pumped it out in about 30 seconds. I am going to attach a small screen to the inlet, and add a cover to the open end of the bucket to keep out debris, as well as something to hang the hose on:
I first needed a resevoir of some sort. I could have scratch built one, but I wanted to keep it simple. I settled on a cat litter bucket that was somewhat rectangular in shape with rounded corners. It holds about 3 1/2 gallons:
I next needed a plate to mount a pump to. I used a piece of 6" wide x 1/8" steel plate. I traced the shape of the top of the bucket and cut it out:
I now needed a pump. It didn't take long to figure out that an old engine oil pump would do the trick. Since I have a yard full of vintage Fords, a Ford small block pump was the winner. You can also use any pump you have on hand, but the fact that the Ford uses a bolt on oil pickup tube made things alot easier. You may also choose to use a high volume pump for when you really need to fill that rear end in a hurry:
We now need a couple of plates that the pump will bolt to. I traced both ends of the pump on some 3/16" plate and drilled the holes for the mounting bolts and for the oil inlet and outlet:
You will also need a way to attach the hoses to the inlet and outlet plates. I used a couple of steel A.N. plugs that I could weld to the plates. I drilled through the plugs to make a nice fitting that an A.N. hose would attach to. I used #8 on the inlet, and #6 on the outlet. You could also tap the plates and use pipe fittings:
I next TIG welded the fittings to the plates:
Now, bolt the plates to the pump using gaskets to make sure there are no leaks:
Place the pump on the top plate and weld the pump plates on:
A couple of tabs welded to the top plate will hold it to the bucket:
A couple of 90 degree fittings and some hose finish things up:
The inlet is a #8- 90 degree push loc fitting:
The outlet is a #6-90 degree fitting:
I was going to make a hand crank to actuate the pump, but I tested it with my cordless drill and it worked like a charm. You will need an oil pump drive shaft off the engine your pump came off:
I poured a gallon of gear lube into the bucket, and pumped it out in about 30 seconds. I am going to attach a small screen to the inlet, and add a cover to the open end of the bucket to keep out debris, as well as something to hang the hose on: