Hi everyone. Hope this isn't too long. I suppose everyone is getting tired of reading about it, about as much as I am writing about it. I think there is light at the end of the tunnel. Went to the machine shop today with an old 348 head. Took a piece of speedo cable and showed the machinist Bob what I had done. Threaded it through the oil drain just like at home. We set the head up, angle and tilt, just like you'd find bolted to the block. He stuck a drill bit about the same size as the exit hole into the exit hole and stood back. You could see that the drill bit was tilted down inside the hole. Put the bit into the entrance hole and it was tilted down again. Where these two holes met inside created about a 90 degree angle to each other. They also created a very small valley at their meeting point. So here is what we concluded. The heads had been hot tanked and he would like to think the drains would have been cleaned during the normal course. But due to their design which he wasn't familiar with, he isn't 100% sure. (States that sbc and bbc drain holes all go directly down, straight, and drop into the lifter valley. There is no doubt that by design, oil in the drain hole has to travel uphill to get out. And the way it does it, is by accumulation in the pocket below the drain hole. I did this as an experiment at home. The drain hole will never be completely empty because of the small valley created in the bottom. This valley is like a trap in your kitchen sink. So, what we feel happened, is that the drains were partially plugged allowing an unusual accumulation of oil in the valve covers. The oil saturated and overwhelmed the valve guides and went down the valve stem and out the exhaust port. Never made it to the combustion chamber and this would explain how the engine performance was never affected by any fouling plugs. The oil actually started burning in the exhaust port (1200 degrees I'm told) giving off a faint blue color. In theory, it sounds good. I did see everything myself and it appeared to be reasonable to me.
Returned home and started to take the driver side valve cover off. Of course had to remove the alternator and the power brake booster. What a treat that was. Removed the cover and everything looked fine. Ran the speedo cable down the front drain hole just like I did the others. Reamed it well and a little bit of grayish goop similar to the other side. Nothing of any significance. Went to the rear hole and couldn't get the cable to work to save my life. Did it the same way as the other three holes but couldn't make penetration into the lifter valley. Tried everything. Pulled the cable out several times and didn't note anything of significance. A little grayish material but that was it. Continued trying with the same method and I could feel it like twisting into something. Just kept at it and finally I could see and feel the cable enter the lifter valley. Reamed this out well and removed the cable. Nothing really noted. Put the cable back in and out several times and it acted just like the other holes. I'm not sure why I had what I believe to be this blockage. Maybe old gasket material plugged the hole?? I then put it all back together and had to stop. Not sure where everybody is, but here its h-h-h. About 90 degrees and I was saturated and very warm. So tomorrow, I'll look it over again and then take it for a ride. It might need several rides to clear it up if in fact that was the problem. Will keep everyone posted, Carmine.