Well the short block is all done now.All that I can say is that good measurements are a must.We sorta messed up somewhere as on final assembly,the deck come up at .014 down after the block was squared.The number 3 and 4 main bearing clearance is just a bit too tight,but not enough to bother with for this low rpm engine[ 6200 max].Thank God that Show cars is once again stocking the .022 steel shim head gaskets since all the other composite or multi layer gaskets made are way too thick,the .030 thick Cometic's being an expensive exception.This assembly took very minor work to bring it into balance,no Malloy metal needed at all.The non file fit rings came out fine at about .019 on both the top and second ring.Some where there was something off with the cam timing.The lobe seperation came in at the prescribed 108 degrees,but it was retarded on the centerline.Either the cam[108 centerline,224 intake-23o exhaust @.050..517 in..520 ex.] was a little off,or the engines crank key way.or something in the timing gear set was off.It was supposed,according to the cam card ,to have an intake centerline of 104,but that came out at 110 degrees.I am using a roller timing chain kit/Torrington bearing,and 9 keyway crank sprocket that I bought from Bob Walla.Advancing the bottom gear to the +4 brought it to 106[2 degrees advanced] which I can live with since I'm going to be running the Rhodes V-max adjustable hyd.lifters in here.If you're going to use an oil pump[M55HV] and pick up.you MUST be prepared to ,once the pick up is positioned where it needs to be,weld the pick up to the pump.Once pressed into place,it would flop all over the place!The balancer that I got was supposed to be for early engines,but it,on my engine with the stock timing cover was off 8 degrees at TDC.Easy fix,but this just shows that checking and correcting things are mandentory if you expect this thing to run it's best.The only thing left to do is to cc the block,add the gasket cc's and check the head cc's so I can figure the actual compression ratio.The KB pistons are rated at 10.8-1 when using a 4 inch stroke and a 6.135 lenghth rod.My set up is that same piston,but a 6.385 rod and a 3.5 stroke 409 crank.With this set up,the pison comes up correctly at the top,but because of the shorter stroke,won't be as far down in the cylinder at bdc,resulting in a lower compression ratio.If I'm figuring it right,I should come up in 10-10.2 range.The head package will be ported 817's with 2.19 intakes and an Edebrock Performer RPM intake.The initial carb will be a 750 cfm unit,and we'll have to make headers.I have some ideas about tube size,primary tube length,collector size,ect.but nothing is finalized there yet.If it was going in to an X frame car,a set of tri-y's from Doug would be damn near perfect.